All processes have good tracking records and document control
conforming to ISO 9001:2008' s quality management system.
Inspection Capability:
CMMA
Optical Projector
Hardness scale
DCC Coordinate Measuring Machines
Depth Gauge
Microscope
3D CMM inspection report
In order to ensure the quality and aspect, each mold
should be tested by 3D CMM, to improve the precision and
reduce the production difficulty, and make mold perfect. |
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3D measurement data report |
Parts Sample Evaluation Sheet.pdf |
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Therefore quality is controlled from the inception of the mold
design throughout the entire sourcing and manufacturing
procedure all the way to final delivery.1. Mold Design Control
Our engineers engage in detailed study sessions with our
customers in order to properly review part drawings,
customer' s
requirements, mold flow analysis, design optimization and mold
structure.
2. Processing Control
The technician inspects their work before starting and again
upon completion. IPQC performs random inspections in every
process as per every 2 hours. Such inspections consist of:
Electrodes Inspection, Core and Cavity Steel Dimension
Inspection, and Pre-Assembly Inspection（Cooling system checking,
Ejection system checking, Vent system checking）. IPQC records
the status and analyses it to see if there are any existing
emergencies so that problems can be controled and solved at
inception before it enters the remaining processes.
3. Molding and Samples Inspection
Resin and colorant utilized are as per the customer' s
specification. Our professional technicians will set up the
right programs for the moulding process. For the mould trial or
first molding, the engineers and inspectors will be hands-on to
inspect for more than 20 shots parts when compared to the
drawings and specifications. They will provide the authorization
to proceed if there are no issues.
4. Pre-Shipment Final Inspection
The technician and QA inspector inspects the moulds, samples
and/or parts before delivery. They will refer back to the
customer' s requirements in order to validate the packagaging,
accessories, color, etc.
5. Delivery and After Service
Our business relations team have been in the export business for
more than five years and are well informed and experienced when
it comes to international trading terms and operations. They
will ensure a smooth delivery and provide professional post
delivery service as required. |
